Steel/Aluminum/Plastic Core Pin Injection Molding With LKM/HASCO/DME Mold Base And Hot/Cold Runner
Product Description:
Core Pin Injection Molding
Core Pin Injection Molding is a plastic injection molding process that utilizes pin insert plug molding and core injection molding technologies to produce parts with complex shapes and tight tolerances. It is an ideal solution for producing parts with high precision and high complexity. The process involves inserting a core pin into a molten plastic material, which is then injected into a mold to form the desired part. It is a cost-effective manufacturing method and offers a wide range of materials, including steel, aluminum, and plastic, for use in the production of parts.
Injection molds for Core Pin Injection Molding are typically made from either LKM, HASCO, or DME standard mold bases, and can be designed with single or multi-cavity options, enabling the production of multiple parts in the same mold. Molds can be designed to last for up to 1,000,000 shots, with lead times for molds typically ranging from 7-15 days.
Features:
Precise and Complex Shapes: Core pin injection molding provides the ability to manufacture components with complex geometries and high precision. With this technology, it is possible to create intricate structural features and designs, allowing for enhanced functional performance.
High Dimensional Stability: Products produced through core pin injection molding offer improved dimensional stability, retaining their shape and size even in changing environmental conditions and under stress.
Consistent Quality: Core pin injection molding ensures consistent and uniform product quality, minimizing variations and defects across production runs. This leads to improved functional performance and increased customer satisfaction.
Efficient Production: This technology allows for rapid production cycles and high-volume manufacturing capabilities, with shorter lead times and increased productivity. It represents an efficient and reliable process for mass-produced parts.
Versatile Material Compatibility: Core pin injection molding is capable of working with a variety of materials, including thermoplastics, thermosetting plastics, and elastomers. This provides flexibility in 12material selection to meet specific application requirements.
Enhanced Surface Finish: Core pin injection molding produces components with smooth and refined surface finishes. This not only improves the aesthetic appearance of the product but also reduces the need for additional post-processing or finishing operations.
Cost-Effectiveness: Core pin injection molding is a cost-effective production technique, due to its high efficiency, minimal material waste, and the ability to create complex parts in a single operation. It thus reduces production costs with consistent quality.
Design Flexibility: The design flexibility offered by core pin injection molding allows for the integration of intricate features and structures not possible with other production processes. Such features include undercuts, threads, and fine details.
High Strength and Durability: The products manufactured by this method have excellent strength and durability, ensuring long-lasting performance and resistance to wear and tear. This makes them suitable for use in demanding environments.
Wide Range of Applications: Core pin injection molding is used in many industries, including automotive, electronics, consumer goods, medical devices, and more. Its ability to make components with intricate details and high quality make it a perfect choice for many different products.
Technical Parameters:
| Parameter |
Value |
| Product Name |
Core Pin Injection Molding |
| Application |
Automotive/ Medical/ Electronic/ Industrial |
| Tolerance |
±0.01mm |
| Material |
Steel/Aluminum/Plastic |
| Runner System |
Hot/Cold |
| Processing |
CNC/EDM/Wire Cutting/Grinding/Drilling |
| Mold Life |
500,000-1,000,000 Shots |
| Mold Base |
LKM/HASCO/DME |
| Cavity Number |
Single/Multi |
| Lead Time |
7-15 Days |
| Keywords |
Pin Insert Plug Molding, Core Plug Molding, Core Pin Molding, Insert Molding |
Applications:
Core pins are a common element in injection molding, which can create features and structures not achievable with single-cavity molds. Core pins are inserted into the mold cavity, blocking the flow of molten plastic to create through-holes, hollow interiors, push-fit connections and other structural elements.
Core pin molding finds application in various industries, including automotive, electronics, medical, and fasteners. Parts like dashboard buttons, valve caps, closures, connectors, outlet covers, switch shells, plug connectors, syringe barrels, IV connectors, catheter ports, fasteners, hinges, clips, and fittings are all made with core pin molding. This method offers design flexibility and structural complexity, while remaining a cost-effective solution for high-volume production.
Support and Services:
Core Pin Injection Molding provides technical support and services to customers. Our technical support and services include:
- Assistance with product selection and design
- Mold flow analysis
- Mold design and fabrication
- Process development and optimization
- Troubleshooting and problem solving
- On-site training and consultation
- Assistance with product testing and validation
- Expertise in materials and processes
We strive to provide superior customer service and technical support, and are committed to providing our customers with the highest level of service and support.
Packing and Shipping:
Core Pin Injection Molding Packaging and Shipping:
The core pin injection molding products will be securely packaged in corrugated boxes, typically with bubble wrap or foam material to protect the product from damage during shipping. The boxes will be properly labeled with the customer's name and address, as well as the product description, shipping weight, and other pertinent information.
The boxes will be shipped via a reliable shipping provider. Delivery times will vary depending on the customer's location and the shipping provider.
